Hotshot Performance, Inc.

Part # NS3018


2004-05 Nissan Altima V6



(All information and images contained in this site are property of Hotshot Performance, Inc. copyright 2006)


NOTE: All Hotshot Performance items are intended for off road use only. Hotshot Performance will not be responsible for any consequences resulting from your failure to comply with your federal, state, and local laws. Hotshot Performance recommends that trained professionals perform the installation of mechanical parts, as improperly installed products may lead to unsafe and unreliable conditions. Warranty will not be honored for damage or malfunctions due to improper installation, misuse, unauthorized repair or alterations. Please read the enclosed warranty card to learn more.


NOTE: BEFORE TOUCHING YOUR CAR, PLEASE READ THE FOLLOWING PROCEDURES

Make sure you've received the following:

(2) Copper center gaskets
(1) 2-1/2" cat gasket
(1) O2 re-location wire kit
(2) O2 bungs
(6) Nuts & bolts

Basic Installation Instructions

1.Allow car to cool for a few hours before attempting to work on manifolds or exhaust system.

2.Raise vehicle and secure it with jack stands. A lift is preferable.

3.Disconnect Battery cables and unplug O2 sensors.

4.Be sure to soak all nuts, bolts and connectors with a penetrating oil such as PB Blaster. You do NOT have to remove the fans or radiator.

5.Unbolt and remove stock secondary section.

6.On Rear header, remove 2 small bolts holding power steering line in place, this allows for movement and easier removal of rear header.

Note: Most bolts including heat shield bolts will have to be removed by first removing air intake assembly then by snaking your arm under the throttle body and reaching around for the bolts. Bolt pattern is the same as front manifold, and there are 3 heat shield bolts on top, and 6 manifold bolts that must be removed before stock header can come out. If you have them, use air tools with long extensions and universal joints. Front header removal is much easier than the rear.
Installation is easy except that you still cannot get to the rear header bolts any way other than reaching around under the throttle body and feeling for them.


7.Install the headers re-using the stock gaskets, and snug the header bolts, but do not torque them.

8.Install the secondary, and place the copper triangle shaped gaskets with the O-ring facing up. Again, snug but do not tighten these bolts. When everything is in place and fits correctly, tighten in sequence to seat the gaskets, and torque to 33 ft.lbs.

9. Be sure to replace the 2 power steering bracket bolts.

10. Extend O2 sensor wire harnesses, using the supplied kits. be sure to tighten them into their fittings, BEFORE plugging them in, DO NOT twist the wires.

11. Replace your Intake system, be sure to plug in the MAF sensor.

12. Plug in the battery, and start the car to check for leaks.

13.If there are any large spots of grease on the headers, wipe them off before starting, or the header will be permanently stained after it reaches normal operating temp. Use simple green or soap and water.

14. Fill and mail the enclosed registration in order to activate your warranty.